PVC Interior Great Wall Extrusion tooling
This PVC Interior Great Wall Extrusion tooling is compatible with mainstream single and twin screw extrusion equipment, and can be matched with different shaping and cooling structures according to wall thickness. It is compatible with a wide range of calcium powder formulations of 10–200 parts, and supports both coating and ASA weather-resistant co-extrusion processes. It has stable mass production and extremely strong adaptability.
Key Production Knowledge Points of PVC Interior Great Wall Extrusion tooling
1.The PVC Interior Great Wall Extrusion tooling boasts strong adaptability, mature structure, and a wide range of formula compatibility, meeting the diverse production needs of various equipment conditions and markets.
2.Regarding equipment compatibility, this tooling is compatible with mainstream twin-screw extruders such as 51/105, 55/110, and 65/132, and is suitable for the conventional production equipment of most manufacturers. If customers only have a single-screw extruder, they can still achieve stable production simply by pre-granulating the PVC mixture, demonstrating its extremely high equipment versatility.
3.For thin-walled Great Wall panels under 2.0mm thick, the PVC Interior Great Wall Extrusion tooling uses a standard configuration with a die head, two 250mm shaping dies, and a 2-meter water tank, meeting the requirements for rapid shaping and uniform cooling. For profiles with a wall thickness exceeding 2.0mm, the tooling is upgraded to a three-section 250mm shaping die with a 2-meter water tank, extending the cooling stroke to ensure sufficient cooling of the profile, effectively preventing deformation, bending, and other defects, and improving the flatness of the finished product.
4.In terms of formulation adaptation, our PVC Interior Great Wall Extrusion tooling has been specifically optimized to accommodate high-calcium powder filler systems. Depending on the extruder screw performance, it can achieve production with 10 to 200 parts calcium powder added per 100 parts PVC. Different die structures and formulations, both high and low, ensure stable output, helping customers flexibly control production costs and adapt to different market order demands.
5.Two surface treatment options are available. The standard PVC Interior Great Wall Extrusion tooling styles and high cost-effectiveness. For high-end applications requiring no lamination, simply changing the two front die plates enables ASA surface co-extrusion. ASA material boasts excellent weather resistance, ensuring long-term outdoor and indoor use of profiles with no fading or discoloration for over 15 years, providing a high-end feel and durability.
Our company has been deeply involved in the extrusion die industry for 27 years, possessing a team of senior professional engineers. Our PVC Interior Great Wall Extrusion tooling offers high precision and strong stability. For any questions or difficulties encountered during production and commissioning, customers can consult AONA EXTRUSINO TOOLING at any time. We provide professional technical guidance throughout the process to ensure stable mass production on the production line.
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